Hauled out!

Finally it was time for us to haul out Anne-Mon for the first time. Winter season in Sweden is over and most boat that been on the hard is now in the water which means a lot of free space for us. Finding a winter spot close to central Stockholm is not very easy for a bigger boat and one of the reasons we’ve been in the water over winter.

Anne-Mon has was last hauled out about 5-6 years ago, so we were pretty nervous to what we would find underneath the waterline…

On our way out of the water, wondering what we will find underneath.

A first look when the hull is still wet.

To our surprise, the hull looked so much better than we expected. There is a bit of growth on the hull, and a few barnacles but still not much in comparison of what it could have been. Baltic Sea is a pretty “kind” sea, brackish water and compared to southern oceans growth is less, but even for a boat in the Baltic it looked pretty good. The hull was also very even and smooth, and no huge damages what we could find at this point, if there are any smaller ones we will probably find them when all old bottom paint is removed.

As it is a pretty old boat that has been in the water for so long our expectations on the shape of the hull were very low, so this was a nice surprise. We are really excited to add some new paint and make her look really pretty again. We also plan to paint the topsides as well, so it will hopefully be quite some difference.

The hull after it has dried a bit. We plan to paint both below and above the water-line.
The propeller, we have taken it off for some polishing.
The bow thruster propeller, pretty dirty in here.

Our plan for our time on the hard is to:

  • Remove old anti-fouling
  • Paint with epoxy based paint and fix smaller damages above waterline
  • Anti-fouling
  • Paint the topsides
  • Go over and change through-hulls were it is needed
  • Go over bow-thruster
  • Go over propeller
  • …and a bunch of other smaller jobs

First thing to do was to get rid of smaller things on the boat that will be in the way when sanding, for example; pulpit, winches etc. It was not so much effort removing them and it will make sanding and painting the topsides much easier. We also started removing the old bottom-paint.

Removing old anti-fouling.

We have also received the new battens and batten boxes for our new second hand main sail so we cut the battens in the correct size and attached the batten boxes. We are really looking forward to sail with this new sail, we think it will be a huge improvement compared to the old one, which was a bit worn out.

Freezer box and new electrical panel

A couple of days, since our last update here. We have been busy with boatwork. So thought it was time for a small update what has been going on lately. What we been focusing on is to finish our fish freezer (earlier blog posts about that can be found here) as we got the last pieces of wood needed. We ordered most of the wood we’ve used from a local carpenter.

Starting to make a frame for the freezer.
The frame for the freezer box.
The frame in position together with the top cover.
Everything oiled with lin-seed oil for protection and to make it look nice.
Starting to make a lid for the freezer. A piece of insulation glued onto a piece of plywood. And then some nice wood on the sides to make it fit the frame we just made. 
Time to glue all pieces together.
We also added a layer of epoxy on the inside of the lid, so the insulation doesn’t start to fall apart and to make a nice clean surface. We will later paint the blue inside white and attach a handle on the lid as well.

We have also started to make a new electrical panel. On the old one there were several things we didn’t need and no room for some new items we wanted to have. So we made a new one.

The new clean electrical panel.
Figuring out where to position everything.
Almost all holes cut out. Next up will be to oil it and then attach all panels.

We also hope that we soon will be able to haul out and then it will be a couple of weeks of hard work to get everything ready below the waterline.

 

New halyard winch for the main mast

One thing we really wanted to do for a while is to replace the winch for the main halyard. Before it was a wire halyard fixed onto the old winch, which meant that the winch only could be used for the main halyard. That has been an issue for us when we have tried hoisting the staysail, as we have had to do that by hand and therefore not been able to get it up properly. It has also been a bit slow hoisting the main sail, as you have to use the winch all the way.

The old winch for the main halyard, which previously was made of wire. .
Wire removed, next up is to remove the winch itself.
It was not super-easy to get rid of the old winch, but finally we managed to get rid of it.
We filled the old screw holes with silicon.
Attaching the new winch and a plate for the rope clutches with pop rivets.
The new winch and rope clutches in position, first try!
The day after it was calm weather and we also tried hoisting our newly bought (second hand) main sail. The sail was perfect size for us, it just needs some adjustments of the battens and sliders before we can use it. The new winches and rope clutches worked really good as well.

We also chose to make a hole in the mast to let the halyard for the staysail and the topping lift go inside the mast instead of outside. The halyards for the main sail and the headsail are already inside the mast. As we have the mast steps it easy for ropes to get tangled around them and by being inside the mast, some parts of the halyard will get some weather protection. We made the cut in the mast as far away as possible from the other outlets for halyards to not weaken the mast too much.

After we’ve done the outlets it was time to climb up in the mast. We used a fishing line with a weight on, and when the weight was at the bottom we sewed the fishing line onto the rope. The weight and rope both gut stuck at some places but by shaking the mast a bit it managed to get down.

Enjoying the view from the top of the mast.
The topping lift, which we choose to let out at the bottom of the mast, below the attachments. Feels like this solution will be really good.
halyard winch main mast
A picture of our new solution with the new halyard winch and rope clutches on the main mast.
The new outlet for the staysail halyard.

Now we can’t wait to try sail, but a proper sail is quite far away for us. By the end of May we plan to haul out and go over the bottom, maybe we can take a short sail to the boatyard, but a longer sail will have to wait.

Deck leakage repair – part one

Last spring we went over some of our deck leakages and did some repairs on them. It has been everything from vents, small windows and stanchions for the guardrail. We have an old boat and water seems to be pouring in wherever you start open something up, and step by step we find them and try to fix them. Next up is to fix some leakages through the stanchions for the guardrail.

We did some leak repairs for two of the stanchions last year, when we did some repairs to them. But it was half-done, by only adding new sealant around the screws and we are not completely satisfied with this. We also want to go over all of the stanchions and make a proper sealing and protect water from sipping into the sandwich core.

The weather forecast showed that it was a big high pressure system moving in over Scandinavia with a promise of warm (and dry weather) so perfect time to fix these leakages once and for all.

We have a sandwich hull, so the idea for this fix is that we will remove the stanchions and the screws through the hull. Drill bigger holes and also remove as much we can of the core material close to the holes. After that we will seal the holes from the inside and fill them up with epoxy. And finally drill new holes in the epoxy and seal them with butyl tape, which we used for the two stanchions we did repairs for a while back seemed to keep the water out. Our main goal with this epoxy solution is that if water happens to get past the butyl tape it at least won’t disappear into the  core material of the hull.

We started with removing the stanchions and to drill up the holes.

deck leakage repair
We used a insex key to remove the core material around the holes.
Nice and open holes.
This wasn’t the first holes made into the deck of the boat, several old holes that we will seal as well.

When we removed the stanchion screws most of the holes through deck was wet, so it is a good thing that we go through this. As they were pretty wet and we had this nice high pressure system above us right now, we let the holes be open to dry out before sealing them with epoxy (with some extra help of different heating devices as well as the sun).

After the holes were dry it was time to start filling them up with epoxy. As we had opened up the holes a lot, we also wanted to have som fiberglass in the mix as well for some extra strength.

Cutting up fiberglass pieces that we put in the holes.
deck leakage repair
Small pieces of fiberglass in the holes.

We drilled through the entire hull and to prevent the epoxy from running through we mixed some epoxy filler and added on the inside of the boat.

Epoxy filler on the inside to prevent epoxy from running through to the inside.

After the filler had harden it was time to fill up the holes with epoxy. We had bought some cheap medicine syringes at an animal store to use for filling up the holes. This worked very well and we think it will useful to have a couple of these syringes in the future as well for smaller epoxy repairs.

We bought syringes at an animal store which we used to fill up the holes with epoxy. Worked really well, great tip if you are gonna do something similar. Almost no spill and mess.
deck leakage repair
Adding epoxy into the holes using the syringes we bought.
deck leakage repair
Epoxy in the holes, ready to harden.

The holes sucked up a lot of epoxy and we had to go around and fill the holes up as time went by to make sure they were properly filled.

Next up for this will be to prepare to attach the stanchions once again. But more about that later on. We will also go over all our chainplates and other things on deck that goes through the hull to at least keep most water out.

 

More freezer progress

Finally we have finalized our own-made freezer for our sailboat, and we are really happy with it! It was quite bigger than we first thought and it looks really fresh. We are still a bit unsure if the cooler we bought will be able to keep temperatures below freezing but if not we just have an extra cooling box. As mentioned before is a Danfoss BD35F compressor with a plate evaporator that is as good as new.

Earlier we had started adding insulation into the freezer and after that was done we started covering the surface with white-painted aluminum.

Aluminum surface added inside the freezer/cooling box. We bent the bottom piece to match the shape of the bottom, as we had shaped that so that the bottom is horizontal.
The top part of the freezer where the plate evaporator for the cooler will be attached on.
As said above, the bottom piece of the aluminum was bent. For the remaining pieces we added marine sealant.
The stern cabin starting to come together.
Testing out how the refrigeration unit should be positioned. We have built a stand for the cooler and will also have a cover for the cooler so that we can use the storage without damaging the cooler.
The evaporating plate attached to the top and the refrigeration unit in position in the storage space next to the freezer.
The evaporating plate is attached to the top with some distance in between.
The cover for the cooler also in position, now we only need a nice surface on the top, a lid for the freezer and some ventilation for the refrigeration unit.

If you want more posts about our freezer and how we built it, all posts about it can be found under the tag freezer.